Shimano Deore LX RapidFire Plus 3x8 Shifter Rebuild



Here's how to completely rebuild the early 2000's front and rear Shimano Deore LX RapidFire Plus SL-M569 shifters. Other RapidFire shifters may be similar...you'll have to crack one open to see! Note that the RHS and LHS shifters are slightly different.

How hard is it to rebuild? If you're good at handling small pieces, and are methodical about taking pictures and keeping notes, it's not too hard at all. Is it worth it? Well...hmmm...especially if (like me) you like seeing how the Japanese engineers designed these precision mechanical components.

When rebuilt, these things work like magic. Unfortunately, it seems that one limiting factor in their lifespan was the grease that was used, moreso than the components. The grease in my shifter had turned to glue. The pawl and spring underneath the upshift lever was pretty much stuck in place, and one shift position was unusable.

Cost: $0. Time: about 1.5 hours total - 45 minutes disassemble, 45 reassemble (per shifter).

Tools needed:
  • Jewellers screwdrivers
  • Regular phillips screwdriver
  • A plastic-safe grease for plastic-on-metal applications, like Jonnisnot(tm) (unfortunately now discontinued).
BE CAREFUL when disassembling the components, so that you don't lose little pieces or let them fly when detensioning springs. Just take a bit of care, this isn't hard.

If this information was in any way helpful to you, please drop me a line and let me know - email me at .





Shimano Deore LX RapidFire Plus 3x8 Rear Shifter

These are the parts of the rear shifter in rough order of disassembly, going from the top down and left to right.


fig 1
 

Rear Shifter

  • First, shift the shifter to the "H" setting, releasing tension on the internal spring.

  • Remove the one screw holding the bottom of the plastic case on the shifter (fig 2).

  • Note the position of the metal ring holding one spring end in place (fig 3); the other spring end is on the lever.

  • Unscrew large phillips screw, release tension on spring (fig 3). (For reassembly: hook lower spring end on lever, then upper spring end on metal ring; wind metal ring ~90* CCW (to put CW tension on spring) until position matches picture and metal ring drops down onto grooves in post. Replace screw - note that this screw has thread-lock on it from the factory; you may want to put a mild thread-lock on the screw before replacing.)

  • Remove bushing and lever(fig 4). The lever has a spring-loaded pawl on the underside, this will be disassembled later.

  • For reassembly: note position of pawl mechanism inside shifter (fig 5).

  • Remove spring, bushing (this one is shallower than the previous bushing), copper washer, and dust ring (fig 6). For reassembly: the flat face of dust ring goes under lever.

  • The shift lever is trapped underneath the plastic shifter housing. Remove 2 screws on underside of indicator housing (fig 7) and 1 screw on topside of indicator housing (fig 8).

  • Remove shift lever and housing (fig 9).




fig 2
 
fig 3

fig 4
 
fig 5

fig 6
 
fig 7

fig 8
 
fig 9

Rear Shifter (cont.)

  • Remove circlip that holds plate onto body; remove plate (and thin washer underneath) (fig 10). For reassembly: note that pawl underneath plate is under CW tension, and that shoulder of pawl is resting against tab.

  • Note where spring end comes through pawl plate, and that the spring force is pushing the pawl CW against the toothed plate (fig 11).

  • Remove the pawl plate, releasing the spring tension .

  • Remove spring and plastic bushing (fig 12). For reassembly: note that spring end is in left-most hole; pawl plate will need to be twisted ~90* CCW to produce CW tension on plate.

  • Remove 2 screws holding bottom of indicator housing (fig 13).

  • Cable holder is tensioned CCW against metal block. Note the position of the spring end. Remove indicator or hold it out of the way, and lift cable holder up on post and release spring tension. (fig 14).

  • For reassembly: note which hole on the underside of the cable holder is used for the other end of the spring. The cable holder is placed on the post, then the spring end is inserted into the hole on the underside of the cable holder, then the cable holder is rotated CW until it is past the block (alternatively the other spring end can be pulled CCW into its holder on the shifter housing) (fig 15).

  • Remove spring and sleeve on housing post (fig 15).

  • Disassemble shift lever/pawl assembly (fig 16,17).

  • Clean each part, but DO NOT use any solvent that will degrade the plastic parts inside. No solvent may be necessary anyway, just a good wiping. Relubricate everything that moves, and all contact/sliding surfaces with a plastic-safe plastic/metal grease, and reassemble in the reverse order. Remember to read the notes in italic for reassembly.




fig 10
 
fig 11

fig 12
 
fig 13

fig 14
 
fig 15

fig 16
 
fig 17






Shimano Deore LX RapidFire Plus 3x8 Front Shifter

These are the parts of the front shifter in rough order of disassembly, going from the top down and left to right.


fig 1
 

Front Shifter

  • First, shift the shifter to the "L" setting, releasing tension on the internal spring.

  • Remove the one screw holding the bottom of the plastic case on the shifter (fig 2).

  • Note the position of the metal ring holding one spring end in place (fig 3); the other spring end is on the lever.

  • Unscrew large phillips screw, release tension on spring (fig 3). (For reassembly: hook lower spring end on lever, then upper spring end on metal ring; wind metal ring ~90* CW (to put CCW tension on spring) until position matches picture and metal ring drops down onto grooves in post. Replace screw - note that this screw has thread-lock on it from the factory; you may want to put a mild thread-lock on the screw before replacing.)

  • Remove bushing and lever(fig 4). The lever has a spring-loaded pawl on the underside, this will be disassembled later.

  • For reassembly: note position of pawl mechanism inside shifter (fig 5).

  • Remove spring, bushing (this one is shallower than the previous bushing), copper washer, and dust ring (fig 6). For reassembly: the flat face of dust ring goes under lever.

  • The shift lever is trapped underneath the plastic shifter housing. Remove 2 screws on underside of indicator housing (fig 7) and 1 screw on topside of indicator housing (fig 8).

  • Remove shift lever and housing (fig 9).




fig 2
 
fig 3

fig 4
 
fig 5

fig 6
 
fig 7

fig 8
 
fig 9

Front Shifter (cont.)

  • Remove circlip that holds plate onto body; remove plate (and thin washer underneath) (fig 10). For reassembly: note that pawl underneath plate is under CCW tension, and that shoulder of pawl is resting against tab.

  • Note where spring end comes through pawl plate, and that the spring force is pushing the pawl CCW against the toothed plate (fig 11).

  • Remove the pawl plate, releasing the spring tension.

  • Remove spring, plastic bushing, and toothed plate (fig 12). For reassembly: note that spring end is in left-most hole; pawl plate will need to be twisted ~90* CW to produce CCW tension on plate.

  • Remove 2 screws holding bottom of indicator housing (fig 13).

  • Cable holder is tensioned CW against metal block. Note the position of the spring end. Remove indicator or hold it out of the way, and lift cable holder up on post and release spring tension. (fig 14).

  • For reassembly: note which hole on the underside of the cable holder is used for the other end of the spring. The cable holder is placed on the post, then the spring end is inserted into the hole on the underside of the cable holder, then the cable holder is rotated CCW until it is past the block (alternatively the other spring end can be pulled CW into its holder on the shifter housing) .(fig 15).

  • Remove spring and sleeve on housing post (fig 15).

  • Disassemble shift lever/pawl assembly (fig 16,17).

  • Clean each part, but DO NOT use any solvent that will degrade the plastic parts inside. No solvent may be necessary anyway, just a good wiping. Relubricate everything that moves, and all contact/sliding surfaces with a plastic-safe plastic/metal grease, and reassemble in the reverse order. Remember to read the notes in italic for reassembly.




fig 10
 
fig 11

fig 12
 
fig 13

fig 14
 
fig 15

fig 16
 
fig 17

Again, if you see some way this can be improved, or if this helpful to you, please drop me a line and let me know - email me at . Hope it worked for you.

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